May 10, 2022

9 Forklift Safety Tips to Avoid Warehouse Injuries

Forklifts are mechanical equipment used in the worksites. These are used for the transportation of heavy loads. These powered trucks can lift and transport heavy loads with deft and accuracy. These forklifts are risky due to various factors, such as when the operators don't follow the forklift safety rules and guidelines. Therefore, it is essential that the staff be trained and have proper safety measures.

According to the recent estimation of OSHA, 35,000 to 62,000 injuries occur each year while operating forklifts. Therefore, the operators must follow the safety guidelines and features at the worksites. The risk factors can be avoided when the operators follow the standard procedures and tips for forklift safety maintenance.

Tips For Forklift Safety Maintenance

Certification For Forklift

Accidents usually occur because of poor training. Operators who are trained and hold a license are recommended based on the standard regulation should be allowed for operating forklifts. The manufacturing authorities should evaluate the employees' work and provide them with the necessary training. This will help the employees to know how to use a forklift and work safely.

Understanding The Forklift And Its Type

There are different kinds of forklift types. Every type has its structure, traveling speed, turning radius, weight limit, and usage. Therefore, the operator must understand each piece of equipment's features and necessary details to follow safety practices. The warehouse forklift types carry heavy holds from one section to another. Therefore, the workers must ensure the kinds.

Inspection Of Equipment

Forklifts need a regular inspection before the operation. This will help the employee find the defects and damage at the earliest. They check the controlling parts such as the lights, horn, brakes, and steering wheel. Inspect the overhead guard, radiator, fluid levels, and tire.

Implementation Of Floor Marking System

A floor marking system will ensure the worker's safety. For example, marking yellow for physical hazards, on areas prone to stumbling, and red for fire hazards and emergencies. When signages are provided throughout the site, they will help the people avoid the forklift paths and lead them to safe routes.

Capacity Of Equipment

The employees should know the forklift capacity and attachments used while operating the forklift. Heavy hauling weight should be avoided on forklifts. Overloading may lead to higher risks, and the whole machine can even fall over and cause damage to the property and injuries.

Attention To Stability

Your hands and shoes should be dry while using forklifts. Every forklift has a center of gravity with equal weight concentration, which it shares with the load it carries. Forklifts are built based on the three-point suspension system. The operator should stay away from it to prevent it from tipping over.

Safe Distance For Operation

The operator should avoid proximity to other machinery while operating forklifts. A safe distance will allow the other machines to move safely.

Avoidance Of Hazardous Areas

The operators and other workers should avoid standing under a load or forklift attachment. The moving mast of the forklift can cause hazardous injury.

Wear Proper Clothing

Forklift operators should dress up with safety equipment such as hard hats, safety shoes, and a high-visibility jacket. Ensure to tuck loose clothing to prevent serious injuries.


The employees at the warehouses or worksites must follow the safety features and tips to operate forklifts. This equipment can cause unexpected injuries at any time. Hence, maintaining a safety habit while operating is necessary.

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